JEL SmartCon BS

Containment and easy operation is not a contradiction! We will show you how you can fill your Big Bags safely and with high frequency even in containment areas.

Big Bags with a liner are filled simply and safely under containment conditions up to OEB 4 with the JEL SmartCon BS connection system for Big Bags.

Due to the high degree of automation, the system for filling Big Bags is very easy to operate. Incorrect use and any resulting breach of the containment is prevented reliably .

JEL SmartCon BS impresses with an all-through hygienic design and a range of safety features – like the integrated pressure checking for Big Bag inliners before the filling process can be started.

Highlights of the JEL SmartCon BS

Ein Mitarbeiter zieht einen Folienbeutel aus dem Eingreifstutzen

Easy to operate

Nahaufnahme des Befüllkopfes mit Foliensack

All-through containment

Extra safe: Pressure check of the inliner

Ein Mitarbeiter tippt auf ein Steuerungsgerät um den Big Bag zu entleeren

Intuitive control design

Incorrect operation prevented: 2-handed operation

Detailaufnahme des geschlossenen Eingreifstutzens

Hygienic Design: minimal product set-down surfaces

Features of the JEL SmartCon BS

Connection of the Big Bag inliner by using special cable ties and pliers

Large access fittings with endless foil system

Material: Stainless steel 1.4301 (Standard), silicon seals (other materials on request)

Various surface treatments possible (Standard: glass bead blasting)

Suitable for diameter 300–500 mm (other diameters on request)

Length of inlet: min. 700 mm

Optional: pressure testing before filling to detect damaged Big Bag inliners

ATEX construction for dust and gas available

Method of operation of the JEL SmartCon BS

When Big Bags have to be filled, first the liner of the Big Bag has to be fixed with the docking system.

Then, the liner of the previously filled Big Bag can be removed comfortably and safely via the access connection with an endless foil system.

After this, the liner of the new, still-empty Big Bag is connected automatically to the docking system with a pressure plate and pneumatic seals. After this, filling can be started.

When the Big Bag is filled, the connected liner is tied by using special cable ties and disposed.

Operating personnel is supported by a control system that specifies all work steps in a predefined way.

Advantages of the JEL SmartCon BS

Containment-Level Big Bag filling: up to OEB 4.

Protection of operating personnel (exposure) and the products (cross-contamination)

Simple operation and quick change of Big Bags

Low human input necessary due to high level of automation

Intuitive control concept means no incorrect operation

Optional leak test detects damaged Big Bag inliners before starting the filling process

Consistent maintenance of the containment through the Big Bag filling

Get your
JEL SmartCon BS filling system in 3 steps


We listen, ask questions and make suggestions

We analyze your problems and show possible solutions. Tests in the pilot station with your original products provide process safety.


Your solution

Our constructors’ work now starts. Your filling solution takes shape in consultation with you. After your approval, our production team takes over.


It works.

Your filling solution is ready. Our Service team will ensure smooth integration and commissioning. They will then be there for you at any time.