JEL SmartCon ES
Containment and easy operation is not a contradiction!
Using the JEL SmartCon ES connection system, Big Bags with inliners can be emptied under containment conditions up to OEB 4.
Thereby, only the slightest, hardly measurable quantities of product particles escape into the system environment. Operating personnel thus remain safe from substances that are hazardous to health. And dust pollution by fine powder products in your facility is prevented too.
You can empty Big Bags in just 10 easy operation steps with the JEL SmartCon ES. The system impresses with its all-through Hygienic Design and a range of safety features – like the integrated pressure test of the Big Bag inliners before starting the emptying process.
Features of the JEL SmartCon ES
Connection of the outlet by using special cable ties and pliers
Large access fittings with endless foil system
Materials: Stainless steel 1.4301 (Standard), silicon seals (other materials on request)
Various surface treatments possible (Standard: glass bead blasted)
Suitable for outlet diameters 300 mm – 500 mm (other diameters on request)
Length of outlet below the tie-off point: min. 450 mm
Optional: Pressure test before emptying Big Bags to detect damaged inliner
As a fully automatic system or with manual operation
ATEX-Version available (interior Zone 20, exterior Zone 21, dust)
Method of operation of the JEL SmartCon ES
When a new Big Bag is attached, the outlet is placed over the emptying unit and the pressure plate is lowered. Pneumatic seals fix the Big Bag outlet firmly on the docking system.
The separated liner of the previously filled Big Bag is pulled out of the access fitting.
The piece of foil with the liner contained in it is then tied off, separated and disposed of.
After the cover of the access fitting has been closed, contamination-free emptying can start.
At the end of the emptying procedure, the Big Bag outlet is removed from the docking system and separated. The process is then repeated.
Advantages of the JEL SmartCon ES
Containment level for Big Bag emptying: up to OEB 4.
Protection of the operating personnel (exposure) and the products (cross-contamination)
Simple operation and quick change of Big Bags
Low manual effort due to a high degree of automation
Highest safety and error avoidance due to the intuitive control concept
Optional seal test prevents contamination by damaged Big Bag inliners
Continuous maintenance of the containment when emptying the Big Bag
JEL Smartcon ES emptying solution in 3 steps
We will listen, ask questions and make suggestions
We will analyze your problem and show you possible solutions. Tests in the pilot station with your original product provide safety of procedure.
Your emptying solution
now the work of our constructors begins. Your emptying solution takes shape in consultation with you. Once you have approved it, our manufacturing team takes over.
Your filling solution is ready. Our Service team will ensure smooth integration and commissioning. They will then be there for you at any time.