JEL SmartCon ES

Containment and easy operation is not a contradiction!

Using the JEL SmartCon ES connection system, Big Bags with inliners can be emptied under containment conditions up to OEB 4.

Thereby, only the slightest, hardly measurable quantities of product particles escape into the system environment. Operating personnel thus remain safe from substances that are hazardous to health. And dust pollution by fine powder products in your facility is prevented too.

You can empty Big Bags in just 10 easy operation steps with the JEL SmartCon ES. The system impresses with its all-through Hygienic Design and a range of safety features – like the integrated pressure test of the Big Bag inliners before starting the emptying process.

Highlights of the JEL SmartCon ES

Easy to operate

Consistent containment

Extra safe: Pressure test for Big Bag inliner

Ein Mitarbeiter tippt auf ein Steuerungsgerät um den Big Bag zu entleeren

Intuitive control design

Incorrect operation impossible – 2 handed operation

Nahaufnahme des Eingreifstutzens

Hygienic Design: Minimal product set-down surfaces

Features of the JEL SmartCon ES

Connection of the outlet by using special cable ties and pliers

Large access fittings with endless foil system

Materials: Stainless steel 1.4301 (Standard), silicon seals (other materials on request)

Various surface treatments possible (Standard: glass bead blasted)

Suitable for outlet diameters 300 mm – 500 mm (other diameters on request)

Length of outlet below the tie-off point: min. 450 mm

Optional: Pressure test before emptying Big Bags to detect damaged inliner

As a fully automatic system or with manual operation

ATEX-Version available (interior Zone 20, exterior Zone 21, dust)

Ein Big Bag hängt über einer Entleerstation aus Edelstahl

Method of operation of the JEL SmartCon ES

When a new Big Bag is attached, the outlet is placed over the emptying unit and the pressure plate is lowered. Pneumatic seals fix the Big Bag outlet firmly on the docking system.

The separated liner of the previously filled Big Bag is pulled out of the access fitting.

The piece of foil with the liner contained in it is then tied off, separated and disposed of.

After the cover of the access fitting has been closed, contamination-free emptying can start.

At the end of the emptying procedure, the Big Bag outlet is removed from the docking system and separated. The process is then repeated.

Ein Mitarbeiter schließt einen mit Folie gefüllten Foliensack mit einem Kabelbinder
Ein Mitarbeiter schließt den

Advantages of the JEL SmartCon ES

Containment level for Big Bag emptying: up to OEB 4.

Protection of the operating personnel (exposure) and the products (cross-contamination)

Simple operation and quick change of Big Bags

Low manual effort due to a high degree of automation

Highest safety and error avoidance due to the intuitive control concept

Optional seal test prevents contamination by damaged Big Bag inliners

Continuous maintenance of the containment when emptying the Big Bag

Get your
JEL Smartcon ES emptying solution in 3 steps


We will listen, ask questions and make suggestions

We will analyze your problem and show you possible solutions. Tests in the pilot station with your original product provide safety of procedure.


Your emptying solution
will emerge

now the work of our constructors begins. Your emptying solution takes shape in consultation with you. Once you have approved it, our manufacturing team takes over.


It works.

Your filling solution is ready. Our Service team will ensure smooth integration and commissioning. They will then be there for you at any time.