Your filling gets done correctly
with Engelsmann systems!

Standard or bespoke special solutions for Big Bags, drums and containers.

Comprehensive selection of components and modules, safe and intuitive operation.

Consistently high quality materials and workmanship– including for purchased components.

Hygiene package: From hygienic design in the construction to documentation for your qualification.

Just set up and get started? Or is it a little more complex?
We can do both!

Our efficient Big Bag filling solutions are available in a wide range of versions. They can also be use in combination with solutions for filling drums or containers. Whatever best suits your project.

Standard – Big Bag filling station

Individual filling systems for Big Bags

Essential functions
and versions

Frame

The Big Bag is placed into a frame so that it is fixed securely in the filling position and the loops of the Big Bag are secured in the hanging hooks. Frames need therefore to be strong enough and stand firmly.

Our frames:

Made of normal or stainless steel

Modular in various construction heights

Square or rounded profiles for hygiene zones

As a mobile version (with rollers) or anchored in the floor

Also with movable hanging hooks for easy loosening of Big Bag loops after the filling process.

Ein Big Bag wird mit seinen Schlaufen sicher an den Haken des Befüllgestells gehalten. Mittig wird der Big Bag durch die Befüllöffnung befüllt.

Big Bag Connecting systems

You can choose between two connecting systems:

Simple filling equipment

Our simplest version: A fall tube attached to the frame to the top of which the product feed is attached. The Big Bag in-feed is placed over the lower end and fastened with a strong clamp.

Features:

Cost-effective and low-dust filling appliance

Fastening of the in-feed with strong clamping device or lifting collar

Optionally with aspiration fittings, dust removal filters or fill-level indicator

Manual operation with ergonomic manual fastener

Zwei rote Sicherheitshaken sind seitlich eines dicken, durch einen Stahlboden brechendes Befüllrohres angebracht."

Filling heads

Our filling heads are equipped with a special inflatable collar at the outlet, which the Big Bag liner is fitted over. The Big Bag inlet is securely fastened to the filling head and sealed by inflating the collar.

Features:

Filling head with inflatable collar to secure and seal the Big Bag inlet

Vertically adjustable height

Swivel construction

Optional: dust removal filter, aspiration fittings of fill level indicator or trickle prevention.

Manual or pneumatic control

Ein schwarzer und ein blauer gekringelter Schlauch sind vertikal an ein Steuerungselement der Big Bag Befüllanlage angebracht.

Filling aids

Our filling aids ensure that the product has the optimum distribution in the Big Bag after starting the filling process. Two thing are important for this:

The Big Bag liner should be fully spread out and there should be no creases before starting the filling process.

The product should spread over the whole surface of the Big Bag when filling, with as low a material heap as possible.

Shaping equipment

For unfolding and shaping Big Bag liners using compressed air before starting the product feed. Shaping the big Bag ensures that the whole Big Bag volume can be used efficiently and no container volume is lost through creases or dead space.

Inflating with compressed air and ambient air

Use of the Venturi principle in the form of an air-flow amplifier– this saves compressed air.

Simple integration into SPS control systems

Frontalaufnahme einer Druckluft-Beifüllhilfe für eine Big Bag Befüllmaschine.

Vibration Tables

In the filling process, the Big Bag stands on a sprung vibration table. An oscillator motor sets the support plate in high frequency vibration. The vibrations are transferred to the product in the Big Bag which ensure even distribution in the interior.

Eine Holzpalette ist ein einer Edelstahlhalterung unterhalb eines Big Bags angebracht, sodass dieser einfach mittels Gabelstapler aus der Anlage entnommen werden kann.

Weighing systems

Big Bags are often weight as they are filled. In connection with the corresponding control, parts of the process can be automated: When a predefined fill level is reached, the filling process is automatically stopped.

Optionally as a platform or U-frame scales

Visualization of the weighing process in the control

Dust removal

You can choose from the following dust removal solutions:

Connection to an existing dust removal system via an aspiration fitting on the filling module,

Various suction and extrusion filters attached directly to the filling module, also available as a hygiene filter compliant with FDA or EC1935/2004.

Safety of our filling systems

Expedient combination of various concepts is important for safe operation:

Optimal stability of the base frame (mobile and anchored)

Safe deployment of the Big Bag: Well secured hanging hooks that can optionally be opened or closed pneumatically, or can be moved horizontally.

Intuitive, ergonomic and safe operating devices at critical points of the system control or the connection of the liner to the filling module.

Safety guards with safety switches or sensors

Operator safety through containment

Gelbe Gittertüren mit roten Griffen verschließen den Aufstieg zur Treppe eine Big Bag Befüllmaschine.
Die Unterarme eines Mannes im blauen Hemd drücken mit beiden Daumen den überdachten Sicherheitsmechanismus einer Big Bag Befüllmaschine.
Ein orangener, kreisförmiger Sensor ist auf einem geschlossenen Stahlrohrende angebracht.
Ein breites Textilband ist an einen von oben kommenden, großen, stumpfen Haken eingehängt.

Control technology

Simple or complex – the following generally applies: A filling system must always be as fault-free, intuitive and safe to operate as possible.

The more complex the filling solution is, the more important it is…

that the operator always maintains an overview of the process and

that operator error is ruled out, e.g., by automation or certain control mechanisms.

Engelsmann offers a comprehensive selection of control options: from a simple operating pendant to full automated programmable, control systems with a touchscreen.

Eine Männerhand mit fast ausgestrecktem Zeigefinger ist kurz davor einen matten Touchbildschirm zu berühren.

Get your Engelsmann
Big Bag filling system in 3 steps

1

We will listen, ask questions and make suggestions

We will analyze your problem in detail and show you possible solutions. Tests in the technical center with your original product ensure the process safety in real operation.

2

Your machine emerges

Now the work of our design engineers starts. Your Big Bag system starts to take shape in close consultation. When you have approved it, our manufacturing team takes over.

3

Running

You have received your Big Bag solution. Now our service team takes over and ensures the smooth commissioning at your location. Of course, they are also there for you during your ongoing operation.

Guideline
Big Bag Emptying

What emptying technology is the right one for my task? What should I do with products with poor flow properties? What must be considered in hygiene and containment zones? This advisor gives you all the important information.